HR25 Series Datasheet

Hirose Electric Co Ltd

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Datasheet

2015.1w
35.8
43.8
High Performance, Microminiature Circular Connectors
HR25 Series
Diagrams of Connectors in Combination
Features
1. Small, high density design
Maximum plug outer diameter : 4, 6, 8 contacts : Ø10.5
12, 16, 20 contacts : Ø12.5
Designed with Hirose technology to be small, compact connectors with a low profile.
2. Wide range of product variations
Number of contacts : 4, 6, 8, 12, 16, 20
Connector styles : Plug, jack, receptacle
Termination style :
Solder, crimp (Additionally, a direct PCB mounting style is also available for receptacles.)
Contact gender : Plug, receptacle, and jack connectors are available configured either way with male
or female contacts.
3. Shielded design
The connector’s metal shell design is an optimal choice for devices that require EMI shielding.
4. RoHS compliant
All materials and substances used to produce this product comply with RoHS standards.
Mated dimensions
Solder type plug (HR25-*TP-**)
Crimp type plug (HR25-9TP-**C)
Direct PCB mounting type receptacle (HR25-*TR-**A)
Solder type jack (HR25-*TJ-**)
Crimp type jack (HR25-9TJ-**C)
Solder type receptacle (HR25-*TR-**)
Crimp type receptacle (HR25-9TR-**C)
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
1
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Product Specifi cations
Ratings
Rated current 1A Operating
temperature range -25ç to +85ç
Rated voltage 30V AC, 42V DC Storage temperature
range -10ç to +60ç
Items Specifications Conditions
1.Contact resistance 30 mø min. Measured at DC 1A
2. Insulation
resistance 1,000 Mø min. Measured at DC 100 V
3. Withstanding
Voltage No fl ashover or dielectric breakdown. AC 100 V for one minute
4. Vibration
resistance
No electrical discontinuity for 10 µs or
greater.
10 to 55 Hz/cycle, amplitude: 0.75 mm, 3 axis directions,
2 hours each direction
5.Shock resistance No electrical discontinuity for 10 µs or
greater.
Acceleration: 490 ms2, duration: 11 ms, 3 axis directions,
3 cycles each direction.
6.Mating Cycles Contact resistance: 50 mø max. 1,000 times
7.Temperature cycle Insulation resistance: 1,000 Mø min.
-55ç: 30 minutes Normal temperature: 10 to 15 minutes
85ç: 30 minutes Normal temperature: 10 to
15minutes, left for 5 cycles
8. Moisture
resistance
Insulation resistance:
5 Mø min. (at high humidity)
50 Mø min (when dry)
Temperature: 40ç, relative humidity: 90 to 95%,
left for 96 hours
Material
Item Material Finish Remarks
Plug/jack
Plated shell Zinc alloy Nickel plated
Insulator PPS resin UL94V-0
Gasket, boot Ethylene-propylene
rubber
Contact Phosphor bronze Gold plated
Receptacle
Plated shell Zinc ally Nickel plated
Insulator PPS resin UL94V-0
Contact Phosphor bronze Gold plated
Gasket Ethylene-propylene
rubber
Product Number Structure
HR25 -9TP-20 P C (**)
Model name HR25 Series
Shell size The shell size is the outer diameter of the mating end of the plug.
Locking mechanism
T Screw-lock
Connector type
P Plug
R Receptacle
J Jack
Number of contacts
Contact type:
S Female contact
P Male contact
Contact termination method:
None Solder termination
C Crimp termination
A PCB dip termination
Other specifications: A two-digit number is added to indicate other specifications than to shown above.
2
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Plug
Solder type Unit: mm
Part No. HRS No. No. of contacts A ØBØCØD Weight
HR25-7TP-4P(72) 125-0001-8 72 4
35 10.5 6.7 5 8g
HR25-7TP-4S(72) 125-0002-0 72
HR25-7TP-6P(72) 125-0003-3 72 6
HR25-7TP-6S(72) 125-0004-6 72
HR25-7TP-8P(72) 125-0005-9 72 8
HR25-7TP-8S(72) 125-0006-1 72
HR25-9TP-12P(72) 125-0101-2 72 12
43 12.5 8.7 7 13g
HR25-9TP-12S(72) 125-0102-5 72
HR25-9TP-16P(74) 125-0103-8 74 16
HR25-9TP-16S(73) 125-0104-0 73
HR25-9TP-20P(72) 125-0105-3 72 20
HR25-9TP-20S(73) 125-0106-6 73
Crimp type Unit: mm
Part No. HRS No. No. of contacts A ØBØCØD Weight
HR25-9TP-12PC(72) 125-0401-6 72 12
43 12.5 8.7 7 12g
HR25-9TP-12SC(72) 125-0402-9 72
HR25-9TP-16PC(72) 125-0403-1 72 16
HR25-9TP-16SC(72) 125-0404-4 72
HR25-9TP-20PC(72) 125-0405-7 72 20
HR25-9TP-20SC(72) 125-0406-0 72
1
52
20
Ø
Ø
Ø
Receptacle
Solder type Unit: mm
Part No. HRS No. No. of contacts ØA B C D Weight
HR25-7TR-4S(73) 125-0007-4 73 4
10.6 M8.5×0.5 M8×0.5 10 3g
HR25-7TR-4P(73) 125-0008-7 73
HR25-7TR-6S(73) 125-0009-0 73 6
HR25-7TR-6P(73) 125-0010-9 73
HR25-7TR-8S(73) 125-0011-1 73 8
HR25-7TR-8P(73) 125-0012-4 73
HR25-9TR-12S(71) 125-0107-9 71 12
12.6 M10.5×0.5 M10×0.75 12 4g
HR25-9TR-12P(71) 125-0108-1 71
HR25-9TR-16S(71) 125-0109-4 71 16
HR25-9TR-16P(71) 125-0110-3 71
HR25-9TR-20S(71) 125-0111-6 71 20
HR25-9TR-20P(71) 125-0112-9 71
Crimp type Unit: mm
Part No. HRS No. No. of contacts A Weight
HR25-9TR-12SC(71) 125-0407-2 71 12 11.5
3g
HR25-9TR-12PC(71) 125-0408-5 71 13
HR25-9TR-16SC(71) 125-0409-8 71 16 11.5
HR25-9TR-16PC(71) 125-0410-7 71 13
HR25-9TR-20SC(71) 125-0411-0 71 20 11.5
HR25-9TR-20PC(71) 125-0412-2 71 13
D(HEX)
C
B
13.5
11.5
5.8
ØA
M10 0.75
M10 0.5 12 HEX
5.8
12.6
3
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Receptacle
Direct PCB mounting type Unit: mm
Part No. HRS No. No. of contacts ØA B C D Weight
HR25-7TR-4SA(73) 125-0019-3 73 4
10.6 M8.5×0.5 M8×0.5 10 3g
HR25-7TR-4PA(73) 125-0020-2 73
HR25-7TR-6SA(73) 125-0021-5 73 6
HR25-7TR-6PA(73) 125-0022-8 73
HR25-7TR-8SA(73) 125-0023-0 73 8
HR25-7TR-8PA(73) 125-0024-3 73
HR25-9TR-12SA(71) 125-0119-8 71 12
12.6 M10.5×0.5 M10×0.75 12 4g
HR25-9TR-12PA(71) 125-0120-7 71
HR25-9TR-16SA(71) 125-0121-0 71 16
HR25-9TR-16PA(71) 125-0122-2 71
HR25-9TR-20SA(71) 125-0123-5 71 20
HR25-9TR-20PA(71) 125-0124-8 71
2Dip length
14.1
11.5
5.8
Ø
Jack
Solder type Unit: mm
Part No. HRS No. No. of contacts ØABØC D Weight
HR25-7TJ-4S(72) 125-0013-7 72 4
10.6 35 5 M8.5×0.5 8g
HR25-7TJ-4P(72) 125-0014-0 72
HR25-7TJ-6S(72) 125-0015-2 72 6
HR25-7TJ-6P(72) 125-0016-5 72
HR25-7TJ-8S(72) 125-0017-8 72 8
HR25-7TJ-8P(72) 125-0018-0 72
HR25-9TJ-12S(72) 125-0113-1 72 12
12.6 43 7 M10.5×0.5 12g
HR25-9TJ-12P(72) 125-0114-4 72
HR25-9TJ-16S(72) 125-0115-7 72 16
HR25-9TJ-16P(72) 125-0116-0 72
HR25-9TJ-20S(73) 125-0117-2 73 20
HR25-9TJ-20P(72) 125-0118-5 72
Crimp type Unit: mm
Part No. HRS No. No. of contacts ØABØC D Weight
HR25-9TJ-12SC(72) 125-0413-5 72 12
12.6 43 7 M10.5×0.5 12g
HR25-9TJ-12PC(72) 125-0414-8 72
HR25-9TJ-16SC(72) 125-0415-0 72 16
HR25-9TJ-16PC(72) 125-0416-3 72
HR25-9TJ-20SC(72) 125-0417-6 72 20
HR25-9TJ-20PC(72) 125-0418-9 72
D
Ø
Ø
4
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Crimp-style contacts
Male Contacts Female Contacts
Type Part No. HRS No. Suitable Wire
Loose
contacts HR25-PC-111 125-0419-1
AWG#30
Reel
contacts HR25-PC-211 125-0420-0
Note: 1. Please use wire with a outer jacket diameter of 0.71mm
or less.
2. Loose contacts come in packages of 100 pcs.
Reel contacts come in reels of 10,000 pcs.
Type Part No. HRS No. Suitable Wire
Loose
contacts HR25-SC-111 125-0421-3
AWG#30
Reel
contacts HR25-SC-211 125-0422-6
Note: 1. Please use wire with a outer jacket diameter of 0.71mm
or less.
2. Loose contacts come in packages of 100 pcs.
Reel contacts come in reels of 10,000 pcs.
0.88
9.4
13.4
0.7
13.4
49.4
0.7 0.88
Applicable Tools
Type Item Part No. HRS No. Applicable Contacts
Applicable Wire and
Applicable Cable
Diameter
Manual Manual crimping tool HR25-TA3032HC 150-0207-3 HR25-PC-111
HR25-SC-111 AWG#30
Auto
Auto crimping
machine body CM-105 901-0005-4
Applicator AP105-HR25-1 901-2040-6 HR25-PC-211
HR25-SC-211 AWG#30
Cable crimping tool HR10A-TC-02 150-0041-2 Ø5Ø7
Extractor HR25-TP 150-0091-0
Assembly Tools
Use of the following assembly tools will simplify the process of disassembling and assembling the connectors for the cable
assembly.
Part No. HRS No. Suitable Connectors and Uses
HR25-7TP-T01 150-0082-0 For HR25-7TP wiring and P shell unit tightening
HR25-9TP-T01 150-0080-4 For HR25-9TP wiring and P shell unit tightening
HR25-7TJ-T01 150-0089-9 For HR25-7TJ wiring and J shell unit tightening
HR25-9TJ-T01 150-0090-8 For HR25-9TJ wiring and J shell unit tightening
5
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Solder type approx. 1.5
P shell unit
Clamp fitting
Clamp body Spanner position
Cable bushing
Cable
Set screw
(Opposite sides 1.27)
Boss
Crimp type 1.7±0.2
2 or less
Work Operation Procedures
1. With regard to cables, the wire to be used should have a conductor with a nominal cross-sectional area of 0.08 mm2
(AWG#28) or less in a finished form suited to each size.
2. First pass the cable bushing and the plug body in order over the cable, then cut the end at the dimensions indicated in the
above diagram.
3. Mount the P shell unit in the wiring jig and perform the solder wiring.
4. Use the cable crimping jig (HR10A-TC-02) to fix the clamp fitting to the cable.
5. After performing the wiring, tighten the plug body to the screw portion of the P shell unit using the specified torque (in the
above table).
6. Tighten the set screw so that the tip of the set screw falls into one of the two bosses of the clamp fitting. Note that the
tightening torque of the set screw is from 0.3 to 0.4 Nm.
7. Put the cable bushing over the plug body and complete the work.
Note that the use of paint lock (e.g., Locktight 263 manufactured by HENKEL JAPAN LTD.) is recommended on the
screw portion to prevent loosening of the P shell unit.
The aforementioned work procedure is for the soldered type. In the case of the crimp-style type, Steps 1 and 3 are changed as
follows:
1. With regard to cables, the wire to be used should have a conductor with a nominal cross-sectional area of 0.05 mm2
(AWG#30) in a finished form suited to each size.
3. Crimp a suitable crimp terminal to the conductor portion of the cable, then fit into the housing of the P shell unit.
Cable Assembly Procedures
The outline of wiring work for this diagram uses the soldered type as an example.
The jack side is also based on the work outline of the plug: however, the receptacle side does not require a special work
outline and has been omitted because of this.
Construction Diagram
Table 1
Shell size Soldered type A
dimensions
Crimp type A
dimensions Spanner spacing Tightening torque
7 10mm 8mm 1N m
9 19mm 15mm 10mm 1N m
6
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
+0.1
0
20 0.5
16 0.5
+0.1
0
+0.1
0
12 0.5
4 0.5
+0.1
0
+0.1
0
6 0.5 80.5
+0.1
0
0.7
2.12.1
0.7
1.4
2.8
1.4
2.8
0.7
1.9
3.1
0.7
1.9
3.1
2.1
1.41.4
2.8 2.8
0.70.7
2.1
0.70.7
2.1
2.1
1.41.4
1 1
0.90.9
0.9
0.9
1.5 1.5 1.5 1.5
2
0.70.7
2
Mounting Hole Dimensions Diagram
Mounting hole dimensions are indicated as viewed from the engagement side.
Receptacle Dip Post Confi guration Dimensions
Lock System Screw Lock Type
Shell Size
Diagram Symbol
Size 7 Size 9
A 1.55 +0.05
0 1.55 +0.05
0
B 7.25 +0.03
0.02 9.25 +0.03
0.02
C 4.4 +0.1
0 5.4 +0.1
0
D8
+0.05
0 10 +0.05
0
Mounting Panel
Thickness 0.7 2 0.7 2
Note: The mark indicates the engagement guide key position.
Note:
1. The above diagrams are viewed from the engagement side of the socket insert (i.e., the wiring side of the pin insert).
2. The mark of the above diagrams indicates the engagement guide key position.
3. A tolerance of ±0.05 is recommended for dimensions without indication.
Size 7, 4 conductors
Size 9, 12 conductors
Size 7, 6 conductors
Size 9, 16 conductors
Size 7, 8 conductors
Size 9, 20 conductors
7
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Contact Confi guration and Basic Specifi cations
Shell size Size 7
Contact confi guration
Number of contacts 4 6 8
Withstand voltage 100V AC for 1 minute
Current capacity 1 A
Insulation resistance 1,000 Mø or greater
Contact resistance 30 mø
Solder pot inside
diameter 0.5 mm dia.
Shell size Size 9
Contact confi guration
Number of contacts 12 16 20
Withstand voltage 100V AC for 1 minute
Current capacity 1 A
Insulation resistance 1,000 Mø or greater
Contact resistance 30 mø
Solder pot inside
diameter 0.5 mm dia.
Note:
1. The above diagrams are viewed from the engagement side of the socket insert (i.e., the wiring side of the pin insert).
2. The mark of the above diagrams indicates the engagement guide key position.
3. The withstand voltage indicates the test voltage value. For regular use the voltage used should be less than 30 V AC or 42 V DC.
4. The current capacity of the crimp terminals indicates the value when using wire of AWG#30.
5. The insulation resistance indicates a value when measured at 100 V DC.
Precautions
1. Switch off the power of the circuit before disconnecting or plugging-in the connectors.
2. Use connectors with socket contacts at the power side of the circuit.
3. Make sure that the coupling is in completely cocked position.
4. Cable clamping, cable rotation, and other forces may vary with the cable construction. Please make sure that your cable is
suitable for use with these connectors before usage and production.
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 1/2015. Contents are subject to change without notice for the purpose of improvements.
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
TEL: +81-45-620-3526 Fax: +81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
®
8
HR25 SeriesHigh Performance, Microminiature Circular Connectors
Feb.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
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